* 膏體灌裝機(jī)液體灌裝機(jī)半自動(dòng)灌裝機(jī)雙頭不銹鋼灌裝機(jī)
供應(yīng)南洋專業(yè)膏體、液體灌裝機(jī)、半自動(dòng)灌裝機(jī)、雙頭不銹鋼灌裝機(jī)
半自動(dòng)活塞式（自吸）灌裝機(jī)
Model BH Semiautomatic Piston （Self-sucking） Type Filling Machine
一、 簡(jiǎn)介和主要參數(shù)
Introduction and specifications
BH型半自動(dòng)活塞式（自吸）灌裝機(jī)，廣泛應(yīng)用于食品、醫(yī)藥、日化及農(nóng)藥等行業(yè)，適合水或輕粘稠物料的灌裝。如果汁、牛奶、膠水、墨水、洗發(fā)水、洗手液、沐浴露等。
Model BH semiautomatic piston （self-sucking） type filling machine is designed for filling water or low-viscosity fluids in food, medicine, chemical, pesticide and other industries, e.g. fruit juice, milk, glue, writing ink, shampoo, hand sanitizer, bath & shower gel, etc.
灌裝機(jī)機(jī)型小巧，操作方便，灌裝量和灌裝速度可任意調(diào)節(jié)，清洗保養(yǎng)和維護(hù)，容易方便。
The filling machine features compact structure, simple operation, highly adjustable filling amount and rate and easy maintenance.
（各種大小規(guī)格容量均可定做,價(jià)格請(qǐng)賣家?。?/strong>
（我們是廠商,時(shí)請(qǐng)說在中國食品機(jī)械網(wǎng)上看到信息,可給一定折扣！）
* 膏體灌裝機(jī)液體灌裝機(jī)半自動(dòng)灌裝機(jī)雙頭不銹鋼灌裝機(jī)
主要技術(shù)參數(shù)：
Specifications:
灌裝范圍 Filling range | 灌裝速度 Filling rate | 灌裝精度 Filling accuracy | 氣源壓力 Supply pressure |
10-250ml | 0-30瓶/分 0-30 bottles/min | ≤±2% | 0.6-0.8mpa |
100-500ml | 0-25瓶/分 0-25 bottles/min | ||
500-1000ml | 0-20瓶/分 0-20 bottles/min |
二、 工作原理
Operating principles
灌裝機(jī)工作原理是：通過氣缸的前后運(yùn)動(dòng)，帶動(dòng)料缸內(nèi)的活塞作往復(fù)運(yùn)動(dòng)，從而使料缸前腔產(chǎn)生負(fù)壓。
Operating principles of the filling machine: The piston in the charging cylinder is driven to reciprocate and thereby generate negative pressure in the front chamber of the cylinder via the forward and backward motions of the cylinder.
當(dāng)氣缸向后運(yùn)動(dòng)時(shí)，拉動(dòng)活塞向后，料缸前腔產(chǎn)生負(fù)壓。供料桶內(nèi)的物料被大氣壓力壓入出進(jìn)料軟管，通過進(jìn)出料的三通管進(jìn)入料缸。
When the cylinder moves backward, the piston is driven to travel backward and generates negative pressure in the front chamber of the cylinder. Then the material in the feeding tank enters the feed hose and the charging cylinder via the tee piece under atmospheric pressure.
當(dāng)氣缸向前運(yùn)動(dòng)時(shí)，推動(dòng)活塞向前，擠壓物料。物料通過出料接頭內(nèi)的單向閥門，進(jìn)入出料軟管，進(jìn)入待灌空瓶，完成一次灌裝。
When the cylinder moves forward, the piston, the piston is driven to travel forward and extrude the material. The material enters the discharge hose through the one-way valve in the outlet joint. Now a filling cycle is completed.
三、 開機(jī)前的檢查和操作順序
Examinations before start and operating procedures
開機(jī)前必須檢查各部份機(jī)械和電器是否正常，以免造成機(jī)器故障或人身傷害事故。
It is important to check that all mechanical and electric parts of the machine function normally so as to prevent machine damage and personal injury.
檢查內(nèi)容為：
Check the following aspects:
- 前、后夾緊手柄是否夾緊。
Check that the front and rear clamping levels clamp well.
- 進(jìn)出料三通的三端卡箍是否夾緊。
Check that the three clips at the three ends of the tee piece.
- 上下、前后調(diào)節(jié)十字接頭是否夾緊。
Check the cruciform joints for upward and downward as well as forward and backward adjustment are secured.
操作順序?yàn)椋?/span>
Operate as follows:
- 接通空壓氣源（壓力8kg/cm2）。
Connect the machine to air supply （pressure 8 kg/cm2）.
- 打開氣源開關(guān)。
Open the air supply switch.
- 將手動(dòng)、自動(dòng)開關(guān)切換至手動(dòng)檔。
Set the Manual/Auto switches to Manual position.
- 按下腳踏開關(guān)。
Press down the food switch.
氣缸向前運(yùn)動(dòng)完成一次灌裝。（注：嚴(yán)禁長(zhǎng)時(shí)間無料工作）
The cylinder moves forward to complete a filling cycle. （Extended no-load operation is forbidden.）
四、 灌裝量的調(diào)整
Adjustment of filling amount
灌裝量的調(diào)整，上下移動(dòng)設(shè)置在氣缸下部的感應(yīng)開關(guān)，就可以改變灌裝量。
Filling amount can be changed setting the inductive switch beneath the cylinder.
重復(fù)調(diào)整，直至調(diào)整到所需要的裝量和精度。
Repeatedly adjust the switch until you reach the desired filling amount and accuracy.
五、 灌裝速度的調(diào)整
Adjustment of filling rate
灌裝速度是由以下5個(gè)因素決定的：
Filing rate depends on the following five factors.
- 吸取的速度取決于產(chǎn)品的粘度和吸取管的長(zhǎng)度。
The sucking speed depends on the viscosity of product and length of suction pipe.
- 灌裝速度取決于灌裝頭口徑的大小，口徑大則速度快。
The filling rate depends on the diameter of the outlet of the filling head. The bigger the diameter is, the higher the rate will be.
- 產(chǎn)品的起泡程度，高泡的產(chǎn)品灌裝速度應(yīng)放慢。
Foaming degree of product: Products with high foaming degree shall be filled at low rate.
- 灌裝量的多少，灌裝量多的則速度較慢。
Filling amount: A big amount of product shall be filled at low rate.
- 灌裝量的精度，精度要求高的，則灌裝速度應(yīng)該調(diào)慢。
Filling accuracy: The filling rate shall be reduced for product with requirement for high accuracy.
調(diào)整操作如下：
The adjusting procedures are as follows:
- 松開前、后調(diào)速閥調(diào)整螺母。
Loosen the adjusting nuts on the front and rear flow control valves.
- 順時(shí)針轉(zhuǎn)動(dòng)前單向節(jié)流閥手柄，氣缸前行速度放慢，裝料速度也放慢。
When the level of the front one-way throttle valve is turned clockwise, the forward traveling speed of the cylinder and charging speed slow down.
- 逆時(shí)針轉(zhuǎn)動(dòng)前單向節(jié)流閥手柄，氣缸前行速度加快，裝料速度也加快。
When the level of the front one-way throttle valve is turned counterclockwise, the forward traveling speed of the cylinder and charging speed increase.
- 順時(shí)針轉(zhuǎn)動(dòng)后單向節(jié)流閥手柄，氣缸后退速度放慢，吸料速度同時(shí)放慢。
When the level of the rear one-way throttle valve is turned clockwise, the backward traveling speed of the cylinder and sucking speed slow down at the same time.
- 逆時(shí)針轉(zhuǎn)動(dòng)后單向節(jié)流閥手柄，氣缸后退速度加快，吸料速度也加快。
When the level of the rear one-way throttle valve is turned counterclockwise, the backward traveling speed of the cylinder and sucking speed increase.
六、 灌裝精度的調(diào)整
Adjustment of filling accuracy
灌裝誤差的產(chǎn)生，主要由灌裝量、灌裝速度、上下閥門的開關(guān)速度來確定。而上下閥門的開關(guān)速度與產(chǎn)品的粘度有關(guān)，粘度越大，則閥門開關(guān)速度越慢。
Filling deviation depends on filling amount, filling rate and the switching speed of the upper and lower valves. The switching speed of the upper and lower valves depends on the viscosity of product. The higher the viscosity of the product is, the slower switching speed of the valves will be.
調(diào)整閥門的開關(guān)速度主要調(diào)整閥門的彈簧壓力。彈簧壓力增加，則閥門的開關(guān)速度加快。
The switching speed of the upper and lower valves can be adjusted by regulating the spring force of them.
調(diào)整閥門的彈簧壓力大小，應(yīng)通過試灌裝計(jì)量及操作人員的經(jīng)驗(yàn)來確定。
The switching speed increases with the spring force. The adjustment of the spring force of the valves shall be determined by trial filing metering and the experience of operator.
*
（實(shí)物拍攝,盜圖必究）
（另有立式）
七、 洗保養(yǎng)維護(hù)
Cleaning and maintenance
清洗之前應(yīng)把機(jī)器內(nèi)的剩余產(chǎn)品清除干凈，然后在料桶內(nèi)灌滿柔和清洗洗液。當(dāng)清洗時(shí)，要確定O型圈是否安裝好。打開機(jī)器，讓機(jī)器循環(huán)灌裝，直到清潔為止。應(yīng)*清洗所有和物料接觸的部件，包括活塞缸、活塞頭、O型圈、單向閥、灌裝頭、料桶、料斗等，發(fā)現(xiàn)破裂損傷的密封應(yīng)及時(shí)進(jìn)行更換。
Before cleaning, make sure to thoroughly remove the product residue in the machine. Then fill the feeding tank with moderate cleaning agent. Make sure that the O-ring is properly installed. Start the machine and allow it to perform repeated filling operations until it is thoroughly cleaned. Thoroughly clean all parts exposed to material, including piston barrel, piston head, O-ring, one-way valve, filling head, feeding tank, hopper, etc. Damaged seal shall be immediay replaced.
警告：在清洗之前必須檢查壓縮空氣和電源是否關(guān)閉。如果沒有關(guān)閉，請(qǐng)關(guān)閉壓縮空氣和電源。嚴(yán)禁使用有機(jī)溶劑清洗機(jī)器。
Warning: Make sure to check that compressed air and power supply are disconnected before cleaning. If not, disconnect them. Organic solvent shall not be used to clean the machine.
在所有零件清洗完成后，建議等到零件干燥后安裝，并確定沒有水和其它雜物進(jìn)入空壓管和連接體內(nèi)。
When all parts are cleaned, it is recommended to install them after they become dry and you make sure there is no water or other impurities entering the pneumatic piping and connecting body.
八、 常見故障的解決辦法
Troubleshooting
故障 Trouble | 解決方法 Solution |
活塞不能前后運(yùn)動(dòng) The piston cannot move forward or backward. | 檢查空壓是否打開。 Check that the air pressure supply is turned on. |
檢查空壓閥是否打開。 Check that the air pressure valve is opened. | |
檢查電源開關(guān)和氣源開關(guān)是否打開。 Check that the power switch and air supplier switch are turned on. | |
檢查空壓是否達(dá)到6kg/cm2-8 kg/cm2.。 Check that the air pressure is 6kg/cm2 – 8 kg/cm2. | |
檢查單向閥是否安裝正確。 Check that the one-way valve is correctly installed. | |
檢查活塞頭O型圈是否有粘性，使得活塞頭堵死。 Check that the piston head is blocked due to the stickiness of the O-ring on it. | |
檢查氣缸上前后磁簧開關(guān)的位置。 Check the position of the rear and front magnetic reed switches on the cylinder. | |
灌裝不均勻 Inconsistent filling | 對(duì)高粘度的產(chǎn)品速度應(yīng)變慢；各部位密封是否泄漏。 The speed of the machine for the product with high viscosity becomes slower: check all seals for leakage. |
檢查料斗或供料桶內(nèi)是否有足夠的物料。 Check that there is adequate material in the hopper or feeding tank. | |
物料從物料缸后面溢出 Material overflows from the rear side of the charging cylinder. | 檢查和更換活塞頭的O型圈。 Check and replace the O-ring of the piston head. |
如果物料特別稀，請(qǐng)使用兩個(gè)O型圈。 Use two O-rings if the material is very dilute. | |
無法吸取物料 Material sucking failure | 檢查閥是否安裝正確；進(jìn)料閥是否泄漏。 Check that the valve is installed properly and the feed valve does not leak. |
檢查進(jìn)料軟管是否安裝正確、扎緊。 Check that the feed hose is installed properly and secured. | |
檢查確認(rèn)吸料軟管有沒有頂在料桶壁上。 Check that the suction hose does not press against the feeding tank. |
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