定制型凍干機(jī)乙醇甲醇混合溶液XY-GY-10FCIP超低溫深冷技術(shù)隔板小于-70度
General Detail 總述 | ||
Sr. No. | Description 描述 | Specifications 規(guī)格 |
1 | Mode 型號(hào) | XY-GY-10F (CIP) |
2 | Output (approx.) 產(chǎn)量（大約） | 40,500 units of vials 16mm diameter 外徑16毫米凍干瓶40,500瓶 |
21,500 units of vials 22mm diameter 外徑22毫米凍干瓶21,500瓶 | ||
3 | Maximum ice capacity Z大捕冰力 | 200kg |
4 | Stoppering 壓塞 | Hydraulic stoppering 液壓壓塞（選配） |
5 | Control 控制方式 | Microprocessor 微機(jī)處理【無(wú)菌窒增加一套扳層升降操作系統(tǒng)】 |
6 | Dimension of unit (approx.) (L × W × H) (mm) (with hydraulic cylinder) 外型尺寸（大約）（長(zhǎng)×寬×高）（帶液壓缸） | 5400 × 1650 × 3520 (Final dimension based on design) （以Z終設(shè)計(jì)尺寸為準(zhǔn)） |
7 | Weight (approx.) 重量（大約） | 8,500kg |
Chamber 凍干箱 | ||
1 | Chamber type 凍干箱外型 | Rectangular 長(zhǎng)方體 |
2 | Sloping 箱體傾斜度 | 2% |
3 | Finish 內(nèi)部拋光度 | Ra≤0.4um (0.4Mircon) |
4 | Corner 箱內(nèi)角 | Coping 圓弧角 |
5 | Validation port 驗(yàn)證孔 | Included 有（1個(gè)）位置箱體頂部 |
6 | Viewing port 視鏡 | Illuminated 帶遠(yuǎn)射燈【LED廣角】 |
Number 數(shù)量 | 1 | |
Location 位置 | Side 側(cè)面 | |
Dimension 尺寸 | DN200 (mm) | |
7 | Material 材質(zhì) | |
Internal 內(nèi)部 | AISI 304
| |
Insulation 保溫 | Aluminum silicate and polyisocyanurate foam 硅酸鋁和聚氨酯發(fā)泡材料 | |
External cover 外部 | 304 | |
Door 箱門 | ||
1 | Finish 拋光度 | Ra≤0.4um (0.4Mircon) |
2 | Viewing port 視鏡 | Included 有 |
Number 數(shù)量 | 1 | |
4 | Open direction 開(kāi)門方向 | Right 右開(kāi)（面對(duì)箱門鉸鏈在右） |
5 | Open angle 開(kāi)門角度 | More than 110o 大于110度 |
6 | Gasket 密封圈 | 0-shaped silicone rubber single gasket 0-型硅橡膠單密封 |
7 | Locking arrangement 門鎖方式 | Automatic bolts 手動(dòng)門鎖 |
8 | Material 材質(zhì) | |
Internal 內(nèi)部 | AISI 304 | |
Shelves 板層 (可選帶西林瓶防護(hù)條) | ||
1 | Temperature range 溫度范圍 | -70°C to + 80°C |
2 | Temperature sensors (shelves) 板層溫度探頭 | 2 |
Silicone oil inlet 導(dǎo)熱油進(jìn)口 | ||
Silicone oil outlet 導(dǎo)熱油出口 | ||
3 | Product sensors 產(chǎn)品溫度探頭 | 3 |
4 | Number of shelves 板層數(shù) | 9+ 1(upper radiant shelf) （溫度補(bǔ)償板） |
5 | Dimension (L × W × T) (mm) 板層尺寸 | 1200× 900 × 20 |
6 | Total usable area (sq. m) 總使用面積 | 9.72m2 |
7 | Spacing (mm) 板間距 | 100 |
8 | Hose of flexible connection 軟管連接 | Welding 焊接 |
9 | Finish 拋光度 | Ra≤0.4um (0.4Micron) |
10 | Level 平整度 | ≤±0.5mm/m |
11 | Material 材質(zhì) | AISI 304 |
Stoppering Device 液壓裝置（選配功能） | ||
1 | Stoppering condition 運(yùn)行環(huán)境 | Under vacuum or under inert gas 真空或惰性氣體保護(hù) |
2 | Stoppering direction 壓塞方向 | Top to bottom 從上到下 |
3 | Operation location 操作位置 | Both in sterile room and machine room 無(wú)菌室和機(jī)修室 |
4 | Hydraulic motor 液壓電機(jī) | |
Power motor 電機(jī)功率 | 2.2kW | |
5 | Hydraulic units 液壓組件 | （電子防滑）德G傳感器 |
Oil packing 裝油量 | 25L | |
6 | Stoppering force 液壓力 | 0~1.0bar (adjustable) 可調(diào) |
7 | Cylinder sealing 液壓缸密封 | Outside chamber of double gaskets 箱外雙密封 |
Condenser 冷凝器 | ||
1 | Condenser type 冷凝器外型 | Rectangular 長(zhǎng)方體 |
2 | Viewing port 視鏡 | Illuminated 帶遠(yuǎn)射燈【LED廣角】 |
Number 數(shù)量 | 1 | |
Location 位置 | Easily observe the whole inside condenser 容易觀察到整個(gè)箱體內(nèi)部 | |
Dimension 尺寸 | DN200 (mm) | |
3 | Final temperature J限溫度 | ≤-85°C |
4 | Cooling time (+20 to -40°C) 制冷速度(空載) | ≤30 minutes (empty) |
5 | Sloping 傾斜度 | 1% |
6 | Finish 拋光度 | Ra≤0.5um (0.5Mircon) |
7 | Corner 箱內(nèi)角 | Coping 圓弧角 |
8 | Coiled pipe welding 盤管焊接 | Orbitally welded 自動(dòng)焊接 |
9 | Isolation valve 中隔閥 | |
Type 外型 | Mushroom 蘑菇閥 | |
Size 尺寸 | DN 400 (mm) | |
Actuator 制動(dòng) | Hydraulic 液壓 | |
12 | Coiled pipe material 盤管材質(zhì) | AISI 304 |
13 | Material 材質(zhì) | |
Internal 內(nèi)部 | AISI 304 | |
Insulation 保溫 | Aluminum silicate and polyisocyanurate foam 硅酸鋁和聚氨酯發(fā)泡材料 | |
External cover 外部 | 304 | |
Shelf Heating / Cooling 板層升溫/降溫 | ||
1 | Circulation pump 循環(huán)泵 | |
Brand 品牌 | WILO | |
Model 型號(hào) | TOP SD65/13 | |
Type 形式 | Double-motor canned type one standby 雙電機(jī)屏蔽式(一個(gè)備用) | |
Number 數(shù)量 | 1 | |
Motor power 電機(jī)功率 | 1.1kW (×2) | |
2 | Plate heat exchanger 板式熱交換器 | |
Brand 品牌 | Hexnovo | |
Model 型號(hào) | 120-50EQ | |
Type 方式 | Sealed brazed stainless steel 不銹鋼封蜂窩式 | |
Number 數(shù)量 | 2 | |
3 | Heater 電加熱 | PID control PID 控制 |
4 | Maximum heating power Z大加熱功率 | 15kW |
5 | Thermal fluid 導(dǎo)熱介質(zhì) | Silicone oil 5 cst 粘度5 cst硅油 |
6 | Shelf cooling time (+25°C to -40°C) 板層制冷速度(空載) | ≤60 minutes (empty) |
7 | Heating rate 加熱速度(大約) | 1°C/min (approx.) |
8 | Shelves temperature uniformity 板層溫度均勻性(空載平衡后) | ≤±1°C (soak stage) |
9 | Compressor 壓縮機(jī) | |
Brand 品牌 | BITZER 富士豪 意大利 | |
Model 型號(hào) | Z30 | |
Type 方式 | 半封閉活塞 | |
Number 數(shù)量 | 1臺(tái) | |
Motor power 電機(jī)功率 | 22.05kW | |
Brand 品牌 | BITZER 富士豪 意大利 | |
Model 型號(hào) | V25 | |
Type 方式 | 半封閉活塞 | |
Number 數(shù)量 | 1臺(tái) | |
Motor power 電機(jī)功率 | 18.4kW | |
10 | Refrigerant 制冷劑 | R404A/R23 |
11 | Main refrigerating unit 主要制冷元件 | |
Thermostatic expansion valve 熱力膨脹閥 | Danfoss | |
Solenoid valve 電磁閥 | Danfoss | |
Sight glass 視液鏡 | Danfoss | |
Water cooling condenser 水冷凝器 | TEYI | |
Oil separator 油分離器 | HONGGUO | |
Accumulator 汽液分離器 | HONGGUO | |
Liquid filter core 液體過(guò)濾芯 | ALCO | |
Liquid filter cartridge 液體過(guò)濾筒 | HONGGUO | |
Gas filter core 氣體過(guò)濾芯 | ALCO | |
Gas filter cartridge 氣體過(guò)濾筒 | HONGGUO | |
Pressure meter 壓力表 | Refco | |
Pressure controller 壓力控制器 | Danfoss | |
Vibration absorber 避震管 | PEAKLESS | |
Vacuum System 真空系統(tǒng) | ||
1 | Final vacuum J限真空 | ≤1×10 -2mbar |
2 | Evacuation time 抽氣速度 | ≤30minutes (1×103 mbar to 1×10-1 mbar) |
3 | Leakage rate 泄露率 | ≤3×10-2 mbar?lit/sec |
4 | Oil pump 泵 | |
Brand 品牌 | Edwards（干泵） | |
Model 型號(hào) | GV80×2 | |
Type 方式 | DRY-rotary 真空泵 | |
Number 數(shù)量 | 2 | |
Flow rate 排氣速度 | 80m3/hr (×2) | |
Motor power 電機(jī)功率 | 3.6Kw (×2) | |
5 | Pump isolation valve 泵閥隔離閥 | |
Brand 品牌 | Valbia 意大利 | |
Type 方式 | Butterfly 碟閥 | |
Number 數(shù)量 | 1 | |
Size 尺寸 | DN 80 (mm) | |
Actuator 制動(dòng) | Pneumatic 氣動(dòng) | |
7 | Anti-suction valve 真空防倒吸閥 | Included 有 |
Pneumatic Units 氣動(dòng)元件 | ||
1 | Gas source disposal units 氣源處理元件 | 中國(guó)臺(tái)灣亞德客AIRTAC |
Venting Filter 放氣呼吸器 | ||
1 | Filter 呼吸器 | |
Aperture 孔徑 | 0.22um | |
2 | 摻氣微調(diào)閥 | SIEGV 西瑪特 |
CIP/ De-icing 在位清洗化霜 | ||
1 | Water-ring pump 水環(huán)泵 | |
Brand 品牌 | ZIBO | |
Model 型號(hào) | MC-90 | |
Type 方式 | Water-ring vacuum 水環(huán)真空式 | |
Number 數(shù)量 | 1 | |
Motor power 電機(jī)功率 | 2.2kW (×1) | |
2 | Sprayer 噴頭 | Ball type 旋轉(zhuǎn)球噴【箱體】 |
3 | Nozzle 噴嘴 | Wide-angle type 廣角式【箱體】【捕水器內(nèi)采用噴淋架多頭】 |
4 | cleaning water inlet valves 清洗水進(jìn)口閥 | |
Brand 品牌 | Valbia | |
Type 方式 | Butterfly 碟閥 | |
5 | cleaning water outlet valves 清洗水出口閥 | |
Brand 品牌 | Valbia | |
Type 方式 | Butterfly 碟閥 | |
Pipe welding 管道焊接 | 自動(dòng)管-管軌跡焊接 | |
Control System 控制系統(tǒng) | ||
1 | Software 軟件 | XY– 5000【可隨時(shí)免費(fèi)升級(jí)】 |
Automatic 自動(dòng) | Included 有 | |
Manual 手動(dòng) | Included 有 | |
2 | PLC 可編程控制器 | Omron |
3 | Computer 電腦 | 聯(lián)想 |
4 | Touch screen 觸摸屏 | Omron |
5 | Vacuum gauge 真空探頭 | EDWARDS |
6 | Temperature probe 溫度探頭 | Pt100 |
7 | Breaker 空開(kāi) | schneider |
8 | Contactor 接觸器 | schneider |
9
| Relay 繼電器 | schneider |
Safety System 安全系統(tǒng) | ||
1 | Vacuum failure protection 真空失敗保護(hù) | Included 有 |
2 | Temperature failure protection 溫度失敗保護(hù) | Included 有 |
3 | Compressor protection 壓縮機(jī)保護(hù) | Included 有 |
4 | Other motors protection 其它電機(jī)保護(hù) | Included 有 |
5 | Interlock protection 連鎖保護(hù) | Included 有 |
Utility Requirement (approx.) 共用工程消耗(大約) | ||
1 | Electricity - total electrical load 總裝機(jī)功率 | 60kW (380V, 50Hz, 3Phase, 5Wire) |
2 | Cooling water for refrigerant cooling 用于制冷系統(tǒng)的冷卻水 | 20m3/hr (1.5≤P≤2bar, T≤25°C) |
3 | Water for injection for chamber cleaning 凍干箱純化水清洗 | 290L/min (P≥5bar, T=80°C) |
4 | Compressed air for pneumatic valves 用于氣動(dòng)閥的壓縮空氣 | 50L/min (6≤P≤8bar) |
附件二：凍干機(jī)備品備件
序號(hào) Serial number | 名稱 Name | 型號(hào)/規(guī)格/材質(zhì) Model/Specifications/Material | 數(shù)量 Number |
1 | 用于壓縮機(jī)的加液表套數(shù) Set of manifold meter for compressor
| 1套 | |
2 | 冷凍機(jī)油 Refrigeration oil | BITZER | 5.0L |
3 | 電磁閥 Solenoid valve | DANFOSS | 2只 |
4 | 電磁閥線圈 Solenoid valve coil | DANFOSS | 2只 |
5 | 測(cè)溫探頭 Temperature probe | PT-100單支 | 2只 |
6 | 高壓壓力表 High-pressure gage | REFCO | 1個(gè) |
7 | 低壓壓力表 Low-pressure gage | REFCO | 1個(gè) |
8 | 干燥過(guò)濾器芯H48 Dry filter core | ALCO | 1個(gè) |
9 | 干燥過(guò)濾器芯D48 Dry filter core | ALCO | 2個(gè) |
10 | 真空泵油 Vacuum pump oil | EDWARDS | --- |
11 | 大門密封圈 | 硅橡膠 | 1根 |
12 | 干燥箱視鏡玻璃 Glass of chamber viewing port | DN-200 | 2塊 |
13 | 制冷專用板手 Special wrench for cooling | 1把 | |
14 | 視鏡密封圈 | 2根 | |
15 | 大油缸密封圈 Gasket for the bigger cylinder | 1套 |
